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In mechanical engineering, a parallel key is a type of key used to connect a rotating machine element (like a gear, pulley, or coupling) to a shaft, ensuring that torque is transmitted without relative rotation between the shaft and the component.

Key Features of Parallel Keys:

  • Shape: Rectangular in cross-section.

  • Mounting: Fits into matching keyways (slots) cut into both the shaft and the hub of the component.

  • Function: Prevents relative rotation by locking the shaft and component together.

  • Standard Sizes: Defined by standards like ISO, DIN, or ANSI; typical proportions are width (w) × height (h), e.g., 10×8 mm.

Types of Parallel Keys:

  1. Rectangular (or flat) parallel key:

    • Uniform rectangular cross-section.

    • Most common type.

    • Load is distributed over the entire surface.

  2. Square parallel key:

    • Width and height are equal.

    • Often used in smaller components.

  3. Gib-head key:

    • A rectangular key with a head (like a tab) at one end to help with removal.

Applications:

  • Used in gearboxes, couplings, pulleys, and flywheels.

  • Found in machines, engines, and rotating equipment.

Advantages:

  • Simple to manufacture and install.

  • Good torque transmission capability.

Disadvantages:

  • Requires precise machining of keyways.

  • Can introduce stress concentrations, leading to fatigue over time.