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Ideal for education, research, and industrial applications."> <style> body { font-family: 'Segoe UI', Tahoma, Geneva, Verdana, sans-serif; line-height: 1.7; margin: 0; padding: 0; background-color: #f8f8f8; color: #333; } .container { max-width: 1000px; margin: 30px auto; padding: 30px; background-color: #fff; border-radius: 10px; box-shadow: 0 4px 15px rgba(0, 0, 0, 0.1); } h1 { color: #0056b3; text-align: center; margin-bottom: 30px; font-size: 2.5em; } h2 { color: #0056b3; margin-top: 30px; border-bottom: 2px solid #e0e0e0; padding-bottom: 10px; font-size: 1.8em; } h3 { color: #004085; margin-top: 20px; font-size: 1.4em; } p { margin-bottom: 15px; text-align: justify; } ul, ol { margin-bottom: 15px; margin-left: 25px; } ul li, ol li { margin-bottom: 8px; } strong { color: #004085; } .intro-text { font-size: 1.1em; text-align: center; margin-bottom: 25px; color: #555; } </style> </head> <body> <div class="container"> <h1>Tube Heat Exchanger Apparatus</h1> <p class="intro-text">SV Technocrats India’s Tube Heat Exchanger Apparatus is meticulously designed for the comprehensive study of heat transfer characteristics and the efficiency of heat exchangers, with a specific focus on tube-based configurations. This essential apparatus enables users to gain a deep understanding of how heat is effectively transferred between two fluids flowing within a heat exchanger, a critical component in countless industrial and engineering applications. SV Technocrats India is proudly recognized as India’s leading manufacturer of high-quality heat transfer laboratory equipment, located in Pune, Maharashtra, India.</p> <h2>Detailed Description of the Apparatus and its Working Principles:</h2> <h3>Components of the Tube Heat Exchanger Apparatus:</h3> <ol> <li><strong>Heat Exchanger:</strong> The central component, typically configured as a shell-and-tube or double-pipe arrangement. In this setup, two distinct fluids exchange thermal energy. One fluid is directed to flow through the internal tubes, while the second fluid circulates around these tubes, either within an outer shell or a larger pipe.</li> <li><strong>Heater:</strong> Provides a controlled and adjustable heat source to one of the fluid streams before it enters the heat exchanger. This is often an electric heater used to elevate the temperature of water or another specified fluid.</li> <li><strong>Pump(s):</strong> One or more pumps are integrated to ensure a continuous and steady flow of both fluid streams through the heat exchanger circuit. Separate pumps are often employed for each fluid stream for independent control.</li> <li><strong>Flow Meters:</strong> Precisely calibrated instruments that measure the flow rate of each individual fluid stream. These measurements are crucial for accurate control during experiments and for subsequent heat transfer calculations.</li> <li><strong>Temperature Sensors:</strong> High-accuracy thermocouples or Resistance Temperature Detectors (RTDs) are strategically positioned at the inlet and outlet of both the hot and cold fluid streams. These sensors meticulously record the temperature changes occurring in each fluid.</li> <li><strong>Cooling System:</strong> Essential for maintaining the temperature of the second fluid stream (typically the colder fluid). This usually involves a cold water supply or a recirculating chiller designed to absorb the heat transferred from the hotter fluid.</li> <li><strong>Data Acquisition System:</strong> A sophisticated system that automatically collects, logs, and stores all relevant experimental data, including temperature readings from all sensors, fluid flow rates, and potentially power input to the heater.</li> <li><strong>Control Valves:</strong> Precision control valves are incorporated into the fluid lines to allow for fine-tuning of the flow rates and, in some setups, to control the direction of the fluid paths through the heat exchanger.</li> </ol> <h3>Working Principle:</h3> <ol> <li><strong>Fluid Flow Initiation:</strong> The experiment commences by activating the pump(s) to circulate the two designated fluids through the heat exchanger. One fluid flows inside the tubes, and the other flows outside, within the shell or outer pipe.</li> <li><strong>Heating and Cooling:</strong> Prior to entering the heat exchanger, one fluid stream is heated to a desired elevated temperature using the integrated heater. Simultaneously, the other fluid stream is maintained at a lower temperature, often using a dedicated cooling system or a steady supply of cold water.</li> <li><strong>Heat Exchange:</strong> As the hot and cold fluids flow through the heat exchanger, a temperature difference is established. Heat energy is then transferred from the hotter fluid to the colder fluid across the separating walls of the tubes. This process results in a decrease in the hot fluid's temperature and an increase in the cold fluid's temperature.</li> <li><strong>Temperature Measurement:</strong> Throughout the operation, the temperature sensors continuously measure the inlet and outlet temperatures of both the hot and cold fluid streams. These measurements are vital for quantifying the extent of heat transfer.</li> <li><strong>Heat Transfer Calculation:</strong> Utilizing the collected temperature data, the measured fluid flow rates, and the thermophysical properties of the fluids, the overall rate of heat transfer (Q) and the efficiency of the heat exchanger can be accurately calculated. Parameters such as the Overall Heat Transfer Coefficient (U) can also be determined, which are crucial for assessing performance.</li> </ol> <h2>Applications:</h2> <ul> <li><strong>Educational Tool:</strong> Serves as an indispensable teaching apparatus in mechanical, chemical, and process engineering curricula. It provides students with hands-on experience in understanding fundamental heat exchanger principles, conducting energy balances, and performing performance analysis.</li> <li><strong>Research:</strong> Employed by researchers to investigate various aspects of heat exchanger performance. This includes studying the effects of different fluid flow rates, varying fluid properties, alternative heat exchanger designs (e.g., baffle configurations), and the impact of fouling on heat transfer efficiency.</li> <li><strong>Industrial Use:</strong> The insights and practical data obtained from this apparatus are directly applicable to industrial design, optimization, and troubleshooting. It assists engineers in sizing, selecting, and improving the performance of heat exchangers used in a vast array of industrial applications, including power generation plants, chemical processing facilities, oil and gas refineries, refrigeration systems, and Heating, Ventilation, and Air Conditioning (HVAC) systems.</li> </ul> </div> </body> </html>